Mixing Mills, Rubber Calender, Dispersion Kneaders, Rubber Mixing Mill, Rubber Extruder, Rubber Hydraulic Press

Manufacturers of Rubber Mixing Mill & Rubber Hydraulic Presses in Mumbai India.

FOR YOUR MILL ROOM 'SANTOSH' OFFERS "THREE TYPES" OF MILLS AS PER THE BUDGET OF BUYERS :

MIXING MILLS

TYPE GD : BULL GEAR DRIVE WITH MAIN ROLLS WITH BUSH BEARINGS
(MODEL : SMX-SIZE/GD)

16" x 42"-MODEL: SMX - 42/GD :
BULL GEAR DRIVE MOST CONVENTIONAL MILLS.

TYPE UD : UNI-DRIVE WITH MAIN ROLLS WITH BUSH BEARINGS
(MODEL : SMX-SIZE/UD)

22" x 60" - MODEL SMX - 60/UD :
UNI-DRIVE, BUSH BEARINGS WITH STOCK BLENDER, THIS TYPE SAVES POWER 10 TO 12% COMPARED WITH TYPE-GD

TYPE AFD : UNI-DRIVE WITH MAIN ROLLS WITH ANTI-FRICTION ROLLER BEARINGS
(MODEL : SMX-SIZE/AFD)
SAVES 25 TO 30% POWER AT YOUR MIXING MILL ROOM BY GOING AFD (ANTI-FRICTION BEARING DRIVE) EXTRA COST REALIZED IN ONE YEAR TIME WITH 25 TO 30% POWER SAVING FOR REST OF THE MILL LIFE.

560 X 1530 (22" X 60") AFD MILL
THE NEW HIGH TECH VERSION

POWER CONSUMPTION

TYPE 'GD' : IS CONVENTIONAL MILLS MADE ALL OVER
TYPE 'UD' : THIS MODEL SAVES POWER 10 TO 12% AS COMPARED TO (MODEL GD)
TYPE 'AFD' : THIS MODEL SAVES POWER 25 TO 30% AS COMPARED TO (MODEL GD)

COMPARE US TECHNICALLY !! AFD VERSUS BUSH BEARING MODELS

ITEM

SANTOSH AFD MILLS

OTHER MAKES

Main Stand
Aprons
Housings

Steel Casting
Steel Casting
Steel Casting

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No Breakage
Life Time Guarantee

Cast Iron
Fabricated
Cast Iron

}

Prone to Breakage
No Guarantee

Main Bearings

Anti Friction Roller Bearings which saves power to the extent of 25% to 30%

For eg: In case of 42" Mill based on 25% Power Saving for 20 Hours working per day will save 54000 Units of Power per year

100% Efficient Till It's Life Time
Replacement of Anti Friction Bearing shall take only 30 minutes

Gun Metal Bush BRG the efficiency of which goes on reducing from day 1 & becomes 20% at end of 5 years or earlier wasting costly power

Bush Bearing requires Down Time of atleast one week

Factor of Safety

Above 1.5

Less than 1.5

Electrical Panel

"Siemens" System House with 'Forward' 'Reverse' Inch Facility, Voltmeter, Ammeter

Local Make, No Reverse Facility

Front & Rear Roller

Inter-Changeable

Non Inter-Changeable

NIP Adjustment

Worm Gear with Parallel Sheeting Shaft

Simple Handles require extra effort & Parallel
Sheets cannot be taken out

Roll Cooling

a) Universal Rotary Joints 100% Cooling
b) Complete piping, Headers, Hoses provided

a) Open bell mouth Nozzles 50% cooling
b) Left to Client

Emergency Brakes

Provided on both sides to stop machine in ⅓rd
Revolution of Front Roll as per factory act

Avoided - (Accident Prone)

Centre Distance of Bearing

Shorter by 140mm 12% more Load Bearing Capacity

Longer Centre Distance Less Load Carrying Capacity

Roll Reversing

Facility Provided

Not Provided

Overall Machine

Compact In Size

Bulky in Size

Fail safe Lubrication Interlock

"Indfos" Switch Interlock on Automatic Lubrication

No Interlock. Prone to Failure.

Foundation

Level Mounts with Rubber Cushion
(No Foundation Grouting Required)

Deep Foundation with Hold-Down Bolts Required

Drive

Direct Drive (No Bull Gear & Pinion)

Bull Gear / Pinion

Coupling

Gear Coupling (Double Sided Grease Filled))

Rubber Bush Type Coupling

Motors

Totally Enclosed

Open Motors

Brakes

Hydraulic Thruster Brakes

Electro Magnetic Brakes

Side Gearing

Helical Profile

Spur Gears

RANGE AVAILABLE

ROLL SIZE	MODEL GD	MODEL UD	MODEL AFD	POWER	BATCH CAPACITY
10" X 24"				15 HP	6-9 Kgs
12" X 30"				30 HP	15-20 Kgs
14" X 36"				40 HP	25-28 Kgs
16" X 42"				60 HP	35-40 Kgs
18" X 48"				100 HP	40-50 Kgs
22" X 60"				125 HP	60-80 Kgs
26" X 84"				250 HP	90-110 Kgs
Friction Ratios : 1:1.05 To 1:1.22